How to fix a stuck drill chuck, whether closed or open chunk Nobody wants a stuck drill chuck.
I use WD-40 and channel lock pliers to unlock my stuck drill chuck, but that’s not all; read to learn the process.
Have you got a frozen drill chuck and tried everything you know? You’ve attempted gripping, you tried using the chuck key, and it still won’t unfreeze.
In this article, I explain what you can do if the drill chuck is stuck, whether it is a key drill chuck or not, and what causes this can be.
If you are interested, click here to read the different types of drill chuck and their functions.
Why Is My Drill Chuck Stuck Or Jam
Before diving into how to free a stuck drill chuck, let’s first look at why the drill chuck can jam.
There are two main possibilities for why a drill chuck gets stuck or blocked:
- A drill chuck is stuck in the closed drill chuck, and the drill chuck cannot be opened.
- The open drill chuck can no longer be moved.
Regarding mechanics, the clamping jaws are clamped in a sleeve. They can be moved up and down by turning the drill chuck up and down, whether a keyless drill chuck or a keyed drill chuck.
This way, you can clamp the respective drill. These rotational movements are made possible by appropriate ball bearings.
Note: In almost all cases, vertical tilts in the drill chuck are the problem regarding clamping.
The (horizontal) rotational movement only rarely causes a blockage.
If you are interested, Click here to read How To Drill Hole In Wood Without Splintering.
How To Fix A Stuck Drill Chuck That Is Stuck Open
If you have an open drill chuck, What can you do if your open drill chuck is jammed?
When clamping the open drill chuck, one of the main causes is the slipping or tilting of the clamping jaws.
When the drill chuck starts to egg, it can be a first harbinger that something is wrong.
You can check this by clamping a drill and setting the machine in motion. If the drill bit freezes, so does the Chuck.
However, the drill must be clean and straight for this eye test. Otherwise, it is not the drill chuck that freezes but the poorly clamped drill.
Option 1:
If you see dirt in the drill chuck, blow it out. However, close your eyes when doing this so that chips will not be blown straight into your eyes.
Option 2:
Use a spray grease WD-40 or penetrating oil to treat the drill chuck. Spray this on and wait for 15 minutes or more.
Sometimes, it might need to stay overnight, depending on the hardness. The WD-40 may resolve the blockage.
Note: when applying the spray Grease or oil, avoid the oil or spray to get to the electrical parts of the machine.
Spraying only the outside drill chuck doesn’t allow the oil to get into the machine coil.
Option 3:
If the two options above are of no use, it may help to loosen the drill chuck on the underside of the clamping jaws using tweezers.
Grab the clamping jaws and move them horizontally, or pluck them vertically.
Suppose you have been able to solve the jam. In that case, it is always advisable to oil the drill chuck with spray grease or something similar to prevent future blockages.
If interested, click here to learn How To Detect Pipes In Walls.
How Do You Release A Closed Frozen Drill Chuck?
How to free a stuck drill chuck: What can you do if the closed drill chuck is jammed?
If the drill is clamped in the drill chuck and you tilt it while drilling, the Chuck may get stuck even though it is closed.
In this case, the drill chuck can usually no longer be unscrewed.
In such a case, you cannot access the inside of the drill and can only try to clear the rotation blockage from the outside.
Option 1: How To Fix A Closed, Stuck Drill Chuck
It is best to use a rubber mallet. This prevents you from causing further mechanical damage when knocking.
Apply WD-40, and don’t let the spray get into the electrical part of the machine.
Hit very gently – starting from the underside of the drill chuck up towards the drill head.
In between, operate the drill briefly again and again. Switch frequently between clockwise and counterclockwise rotation and let the machine turn on briefly.
This measure gives you a great chance that the jam inside will be released, and you can screw on the drill chuck.
If interested, click. Here to What Are The Types Of Drill Bits Buying Guide
Option 2: How To Fix A Close, Stuck Drill Chuck
Get some WD-40, spray the Chuck, and let it penetrate. Don’t get it down in the motor parts; keep it around the Chuck.
Now, depending on its hardness, we’ll let that set for 20 minutes or overnight. So that wd-40 is going to work there, and it’s going to lubricate those areas.
Then you grab two channel lock pliers, one for the outside of the Chuck and one for the inside of the Chuck; you could also use a bench vise. There is a video explaining it below.
Let the drill chuck face away from you. You could turn the larger Chuck to the right while turning the smaller Chuck to the left, which should free it up.
If you don’t have WD-40 or the WD-40 did not work fine, look for a bowl or rubber, pour oil, and soak the drill chuck overnight.
Let the chunk be downward inside the bowl to avoid the oil getting into the machine.
If you already have a stuck drill bit inside the Chuck, use a hacksaw to cut it off so the machine can balance in the bowl.
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If all else fails, you may be able to have the drill chuck dismantled or send the machine in for repairs.
Lending a hand yourself is only something for people who understand the subject. In my opinion, laypeople would break more than they repair.
How To Fix Stuck SDS Drill Chuck
If your drill chuck is stuck, you could try this method I am Suggesting, but it could not always work. Even with an SDS drill chuck, jams sometimes occur.
Especially if there is a mushroom-shaped bulge at the back of the drill bit due to the impact force, the drill or chisel is stuck firmly in the holder.
Click here to read about the impact drill.
In this case, brute force usually doesn’t help because the drill is completely caught at the bottom end.
However, if this bulge is not that big, it might help to put the machine in the freezer.
You might get lucky with the temperature difference, and the metal will contract enough for you to pull it out.
However, I would like to point out that the freezer or ice chest is not good for the electrical appliance.
If you have an ice sprayer at home, you could try using this as an alternative because you don’t have to freeze the entire device.
I have no experience with this technology myself. See it as a possible suggestion.
Click here to read How To Cut Circles With A Router Perfectly
How To Prevent The Drill Chuck From Stucking And Blocking
Finally, I would like to talk about what you can do to prevent any deadlocks:
1. Lubricate the drill chuck from time to time. Lubrication keeps it supple, and jams are less likely.
2. Ensure that the drill is securely secured while working so that the drill and, thus, the Chuck do not tilt.
3. Always handle the device carefully and do not subject it to mechanical damage. So, never use the drill chuck for anything it is not intended for.
4. I warn against using a drill with a whisk to stir mortar or concrete – I once ruined my Makita that way.
5. Handle your drill with care to avoid it from falling. Falling can lock the Chuck.
6. Do not keep your drill in a cool place Because Cool can make the chunk rust and freeze.
Why Is My Drill Chuck Not Gripping?
- The jaws are Worn Out
- Dirty has been stored in the Chuck
- The Drill Bit is bent
- Insufficient Tightening
- Rust or Corrosion:
- Damaged Chuck
- Rust or Corrosion
- Wrong Drill Bit Size
Click here now to read my buying guide on drill bit.
If you’re not confident in diagnosing or correcting the problem you are facing, please consult the manufacturer’s handbook.
Or seek the assistance of a professional or qualified person with experience in drill maintenance and repair.
When working with power equipment like a drill, safety comes first. I will advise you always to disconnect the drill or remove the battery before performing any repairs.
If you are getting a new drill, I have a drilling machine buying guide for both cordless and corded drills. The blog post is useful even though you want to choose a drill bit for your home or workshop.
Click here now to read my complete drill-buying guide.
Conclusion
Now you know how to fix the Stuck drill chuck, it is important to always prevent the chunk from getting Stuck again.
Remember, when applying lubricant to the drill chuck, prevent the oil from getting into the motor part of your drilling machine to avoid partial contact between the connections.
I recommend you read the different types of drill chuck and their functions.